In the construction of smart factories, traffic management is an important part of the intelligence of the factory, and the traditional industrial door can no longer meet the linkage needs of smart factories. Jiangsu Anbixin Internet of Things Technology Co., Ltd. relies on the advantages of Internet of Things technology to deeply integrate industrial doors and factory intelligent systems to create an integrated intelligent traffic management solution to help enterprises realize the intelligence of the whole production process.
1. Internet of Things access control management: realize accurate identification of personnel and vehicles
Ambison industrial doors can be connected to the Internet of Things access control system in the factory area, equipped with RFID recognition, license plate recognition and other modules to achieve accurate access management of personnel and vehicles. In the automobile production workshop, the intelligent work card worn by employees can trigger the automatic opening of the aluminum fast door, and the system automatically records the passage information of personnel; In the logistics and storage area, the license plate information of freight vehicles can be linked with the WMS system to verify that the rear strap stacking door is automatically opened, and unauthorized vehicles cannot trigger the door to open and close, which not only ensures the security of the factory area, but also improves traffic efficiency.
2. Operation data monitoring: realize the whole life cycle management of the portal body
Through the Internet of Things technology, Ambison industrial doors can collect operation data in real time, including the number of openings and closures, running time, fault codes, etc., and upload them to the cloud management platform synchronously. Managers can check the operating status of all doors at any time through computers or mobile phones, and the system will predict the maintenance cycle of doors according to the operation data and send maintenance reminders in advance. For faulty door bodies, the system can automatically locate fault parts and push solutions, greatly shortening the troubleshooting time and reducing the impact of door downtime on production. After a new energy company connected to the Ambison Internet of Things management platform, the door failure rate was reduced by 30%, and the operation and maintenance cost was reduced by 25%.
3. Multi-system collaborative linkage: open up the data link of smart factories
The Ambison industrial door can be deeply linked with the MES production system, AGV scheduling system, environmental monitoring system, etc. of the smart factory to build a full-process intelligent traffic system. In the new energy battery factory, the turbo rigid speed door can automatically adjust the opening and closing frequency according to the production cycle of the MES system to ensure the on-time delivery of parts. The door body is linked with the AGV dispatching system, which can realize the contactless passage of AGV vehicles and avoid manual intervention; At the same time, the door body can be connected with the workshop environmental monitoring system, when the temperature and humidity of the workshop or the cleanliness exceeds the standard, the door body will be automatically locked to prevent the spread of pollution. This multi-system collaboration model realizes the seamless connection between production and traffic, and improves the overall production efficiency of the factory.
4. Remote operation and maintenance and control: Realize cross-regional management
For multi-factory enterprises, Ambison IoT industrial doors support remote operation and maintenance and control, and managers can remotely open and close, debug parameters and troubleshoot doors in different factories without going to the site. Through the Ambison Internet of Things management platform, the headquarters can monitor the operation status of all distribution center insulation lift doors and PVC fast doors in real time, remotely deal with the conventional faults of the door body, realize the centralized management of the door body in multiple factories, and greatly reduce the cross-regional operation and maintenance cost.
5. Data visualization analysis: provide decision-making basis for factory management
The Empson IoT management platform can convert the door operation data into visual reports, including the frequency of door body traffic, energy consumption data, fault statistics, etc. in each region, providing data support for plant management. Enterprises can optimize the layout of logistics channels according to traffic frequency data, adjust door operation strategies according to energy consumption data, improve maintenance plans according to fault statistics, realize the refinement and dataization of factory management, and help smart factories achieve the management goal of reducing costs and increasing efficiency.
