High-quality industrial door solutions can not only solve the problems of factory traffic, but also create practical value for enterprises from the dimensions of efficiency, energy consumption, and safety. Jiangsu Anbixin Internet of Things Technology Co., Ltd. combines three typical landing projects to interpret the core role of industrial doors in reducing costs and increasing efficiency of enterprises.
Case 1: Efficiency Improvement in Auto Parts Factories: The Linkage Value of Turbo Rigid Speed Gates
The workshop logistics channel of an auto parts company is slow to open and close the traditional door body and is disconnected from the AGV system, resulting in low parts transportation efficiency and difficult dust control in the workshop. Ambison deployed a turbo hard fast door for it and connected it to the AGV dispatch system in the factory area to realize the vehicle induction opening of the door and close within 5 seconds after passing, while the sealing structure of the door body effectively blocks the dust outside the workshop. After the project was put into use, the transportation efficiency of parts was increased by 28%, the number of dust exceeding the standard in the workshop was reduced by 90%, the product rework rate caused by dust was reduced by 15%, and the annual rework cost was reduced by more than 500,000 yuan for the enterprise.
Case 2: Energy consumption optimization of cold chain storage: The energy-saving benefits of insulation enhancement doors
The low-temperature cold storage of a fresh cold chain enterprise originally used ordinary roller shutter doors, resulting in serious cooling loss, and the refrigeration unit operated at high load for a long time, and the energy consumption remained high. Ambison replaced the insulation lift door for it, the door body adopts a 20cm thick high-density polyurethane foam layer and a fully encapsulated sealing structure, and is equipped with a PVC quick door for sorting channels to achieve rapid opening and closing to reduce cold leakage. After the transformation, the cooling loss of the cold storage is reduced by 42%, the energy consumption of the refrigeration system is reduced by 35%, saving more than 800,000 yuan in electricity bills per year, and the long-term sealing performance of the door body also extends the service life of the cold storage equipment and reduces the maintenance cost of the equipment.
Case 3: Safety upgrade of the pharmaceutical industrial park: the protective value of aluminum fast doors
The aseptic preparation workshop of a biomedical industrial park has insufficient sealing performance and no intelligent linkage function, so there is a risk of personnel entering and leaving the polluted workshop. The precision sealing structure of the door body ensures the ISO7 cleanliness standard of the workshop, and at the same time is linked with the air shower system and personnel access control system to realize the whole process automation of "air shower - opening the door - passing - closing the door". After the project was implemented, the pass rate of workshop cleanliness sampling increased from 85% to 100%, successfully passed GMP certification, and the personnel traffic efficiency increased by 20% due to the reduction of manual intervention, providing a solid environmental guarantee for the company to expand production capacity.
From efficiency improvement to energy consumption optimization, from safety protection to quality assurance, Ambison has always taken the actual needs of enterprises as the starting point and helped enterprises achieve dual upgrades of production and management through customized industrial door solutions.
