As a high-frequency infrastructure used in the factory, the operating status of industrial doors directly affects the efficiency of production and logistics, and scientific daily maintenance is the core guarantee to extend the service life of the door body and reduce the incidence of failure. Jiangsu Anbixin Internet of Things Technology Co., Ltd. combines the after-sales experience of thousands of projects to sort out the key points of daily maintenance of industrial doors for enterprises, and help enterprises achieve long-term and stable operation of door bodies.
1. Regular cleaning: keep the door body and track clean
Dust and debris on the surface of the door body and in the track are important triggers for the door body to freeze and wear components. For flexible doors such as PVC fast doors and soft curtain stacking doors, the curtains should be wiped regularly with neutral detergent to avoid acid and alkali substances corroding the curtain; For hard doors such as turbine hard fast doors and aluminum fast doors, it is necessary to clean the oil and dust on the surface of the door panel in time, and at the same time focus on cleaning the debris in the track to ensure the smooth sliding of the curtain or door body. Ambison recommends that enterprises conduct a comprehensive cleaning of the door body once a month, and appropriately increase the frequency of cleaning in chemical and automobile workshops with a lot of dust and oil.
2. Transmission and balance system: do a good job of lubrication and testing
The transmission system (such as turbine track, strap) and balance system are the core power components of industrial doors, and insufficient lubrication can easily lead to increased operating noise and opening and closing lags. For the turbine transmission structure, special lubricating oil needs to be added regularly to ensure the smooth meshing between the turbine and the track; The transmission strap of the strap accumulation door should be checked regularly to avoid uneven stress on the door body due to the looseness of the strap; Balance springs or counterweight systems need to be tested quarterly to prevent potential safety hazards such as door falls caused by spring aging. Ambison's after-sales team can provide professional component inspection services to help enterprises troubleshoot potential faults.
3. Sealing parts: Replace aging accessories in time
Sealing rubber strips, brushes and other components directly affect the thermal insulation and dustproof performance of the door body, and such wearing parts will age and crack with the use time. Enterprises need to regularly check the sealing strips around the door body, and replace them in time if they are found to harden or fall off; For door bodies with high sealing requirements, such as insulation lift doors and cold chain PVC speed doors, it is recommended to replace the sealing components every 1-2 years to avoid increased energy consumption or reduced environmental cleanliness due to seal failure. Ambison can provide original sealing accessories to ensure the stability of door sealing performance.
4. Electrical and induction system: ensure signal stability
The electrical control system and induction device of intelligent industrial doors are the key to achieving automated passage. Enterprises need to regularly check whether the line interface is loose to avoid loss of control of the door body due to poor contact; At the same time, the surface of photoelectric sensors, radar probes and other components should be cleaned to prevent dust occlusion from affecting the sensing accuracy. For the door body connected to the intelligent platform in the factory, it is also necessary to regularly debug the system linkage program to ensure that the door body is synchronized with the signal of AGV, WMS and other systems. Ambison's intelligent control system comes with a fault self-test function, which can automatically remind the abnormal state of electrical components, which is convenient for enterprises to deal with it in time.
5. Establish a maintenance ledger: realize full life cycle management
It is recommended that enterprises establish an exclusive maintenance ledger for each industrial door, record the installation time, opening and closing times, maintenance records, accessory replacement and other information of the door body, and predict the maintenance cycle of the door body through data tracking to achieve preventive maintenance. Ambison can provide cooperative customers with operation and maintenance guidance for the whole life cycle of the door, and formulate personalized maintenance plans based on the operation data of the door body, greatly reducing the failure rate and operation and maintenance costs of the door body.
